PUR Foaming
PUR moulded foam parts from the specialist
As a system supplier for ready-to-install moulded parts made of polyurethane, Pi-Concept supplies well-known customers throughout Europe.
In our own foaming plant, we manufacture PUR moulded parts in series production – on request also coloured, with sealed and/or lacquered or coated surfaces.
Depending on the field of application and the desired product properties, we foam moulded foam parts of the most varied densities – with part weights of around 20 to 8,000 g and hardnesses of 15-85 Shore A.
Material properties made to measure
Breathable, durable and dimensionally stable – polyurethane foam mouldings combine a whole range of great material properties.
Through targeted surface treatment during the manufacturing process, Pi-Concept can also seal the surface of a PUR moulded part at the customer’s request to create a closed, solid top layer.
In-mould coating
Step 1:
Bring in release agent
Step 2:
In-mould coating
(IMC)
Step 3:
Foaming
Step 4:
Parts removal and quality control
Step 5:
Storage for further processing
PUR moulded foam parts for a wide range of applications
Foamed moulded parts from Pi-Concept have proven themselves in the automotive and commercial vehicle industry as well as in furniture construction and medical technology. Seat cushions, arm rests, back cushions, treatment couches and chairs are just a few of countless applications.
Polyurethane moulded foam parts from Pi-Concept are also successfully used as packaging components and parts carriers in logistics.
Thanks to our many years of experience with the diverse properties of PU foams, we can produce moulded foam parts with a wide variety of surface structures and degrees of hardness – depending on customer requirements and application scenarios.
As part of quality assurance, Pi-Concept regularly tests and documents the compression hardness of foamed workpieces.
Fast reaction times
We source the jigs and tools for your moulded foam product from mostly Bavarian suppliers – with short lead times and consistently high quality.
Soft shell, hard (or sensitive) core
Foaming around rigid inserts or support structures with PUR foam combines the positive properties of both materials.
Pi-Concept offers extensive options for foaming your inserts, regardless of whether they are metal, wood or plastic inserts or other components that can be integrated. With foamed-in sensors, for example, your PUR moulded part becomes a pressure-sensitive (shut-off) button – ideal for applications in medical technology.
